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高剪切分散乳化就是高效、快速、均勻地將一個相或多個相分佈到另一個連續相中,而在通常情況下各個相是互不相溶的。由於轉子高速旋轉所產生的高切線速度和高頻機械效應帶來的強勁動能,使物料在定、轉子狹窄的間隙中受到強烈的機械及液力剪切、離心擠壓、液層磨擦、撞擊撕裂和湍流等綜合作用,從而使不相溶的固相、液相、氣相在相應成熟工藝和適量添加劑的共同作用下,瞬間均勻精細地分散乳化,經過高頻的循環往復,最終得到穩定的高品質產品。
工作過程:
?在高速旋轉的轉子產生的離心力作用下,圖中的物料從工作頭的上下進料區域同時從軸向吸入工作腔。
?強勁的離心力將物料從徑向甩入定、轉子之間狹窄精密的間隙中。同時受到離心擠壓、撞擊等作用力,使物料初步分散乳化。
?在高速旋轉的轉子外端產生至少15m/s以上的線速度,最高可至50m/s,並形成強烈的機械及液力剪切、液層磨擦、撞擊撕裂,使物料充分的分散、乳化、均質、破碎、同時通過定子槽射出。
?物料不斷高速地從徑向射出,在物料本身和容器壁的阻力下改變流向,與此同時在轉子區產生的上、下軸向抽吸力的作用下,又形成上、下兩股強烈的翻動湍流。物料經過數次循環,最終完成分散、乳化、均質過程。
技術參數
型號 | 輸入功率 | 輸出功率 | 轉速范圍 | 可選配分散頭 |
S6/10 | 145W | 115W | 5000~35000rpm | 6G/10G |
SA25 | 500W | 320W | 10000~28000rpm | 6G/10G/18G/20G/25G |
SA50 | 1100W | 700W | 4000~10000rpm | 30G/40G/50G |
SA50型處理量范圍:1~20L
SD22Z夾腔與20DG分散頭可組合成實驗型立分散乳化機,處理量200~5000ml/h
SD60型立式高剪切分散乳化機(中試型)
?專為實驗室模擬工業化立式生產而設計
?設備設計緊湊,方便實用
?變頻調速電機,速度穩定可調
?配置帶轉速顯示的變頻調速器
?最大流量200L/h(H20)
?拆卸方便、清洗簡單
SS1型高剪切分散乳化機(德國原裝)
?定轉子系統采用無軸結構,無任何污染
?設備設計緊湊,方便實用
?變頻調速電機,速度穩定可調
?變頻調速器帶轉速顯示
?適用於高溫工況
?電動升降,工作更輕松
?拆卸方便、清洗簡單,符合GMP規范
技術參數
型號 | 電機功率 | 電源 | 調速范圍 | 處理量 | 最大線度 | 接觸物料材質 |
SD60 | 1100W | 220V | 600~12000rpm | 5~200L | 30m/s | 304/316L |
SS1 | 500W | 220V | 600~6000rpm | 0.3~10L | 12m/s | 316 L |
SM300型實驗室高剪切分散乳化機
高性能的電機,特殊的剪切分散頭設計,運轉更穩、動能更大。配備長孔、圓孔、網孔三種可換定子頭。對高、中、低粘度物料均能處理。
功率:300W 電壓:220V 50HZ
轉速:300-11000rpm(無級調速)
處理量:100-5000ml/批
分散頭配置:長孔、圓孔、網孔定子各一隻
SM200型實驗室高剪切分散乳化機
噪音低,性能優越,可長時間運轉,無級變速控制。剪切分散頭設計為可卸式,可以方便地進行更換、清洗、滅菌等工作。
適合中、低粘度物料的均質處理。
功率:200W 電壓:220V 50HZ
轉速:300-23000rpm(無級調速)
處理量:10-1000ml/批
分散頭配置:10G、18G各一隻
SA90一1.5型(中試型)臥高剪切分散乳化機
本機是為中試和小批量生產而設計,定、轉子采用爪式咬合結構,雙向吸料,具有高線速度和強勁的分散乳化能力。
為滿足不同工藝要求,本機配有變頻調速器,具有轉速顯示功能,另配備液壓升降移動架,操作時升降方便,移動靈活。
功率:1.5KW 電壓:220V 50HZ
轉速:600-3600rpm(變頻調速)
處理量:5-50L/批
接觸物料材質:304(可定制316L)
工作架升降距離:40cm
新手教學
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