GP系列光桿排線器操作使用說明

The User’s Guide for Operation of the GP Series Plain Shaft Traversing Drive

使用前請認真閱讀本說明書

Please read this manual carefully before you use the machine.

從主機拉出來的線經過排線器頂部的導線輪（筒）纏繞在收線盤上，光桿的動力最好由收線軸傳給，其速比可根據用戶需求自行配比，一般應在1:1~1:5範圍內。光桿排線器的動力也可單獨設計，特殊情況下，也可使排線器帶動收線盤運動，從主機放出的線不動。

排線器帶動線纜行走到收線盤邊緣時，換向臂上碰輪即碰到定位塊實現瞬間換向，時間不超過一秒。

適用於1200轉/分高速工作，滿足於往復運動極為頻繁的場合。

The wire drawn from the main frame is wound up onto the take-up reel through the wire guide pulley/pipe over the Traversing Drive. It’s recommended the plain shaft be powered by the shaft of the take-up reel, and the speed ratio can be set according to customer’s requirement, typically in the range of 1:1~1:5. The dynamic force of the plain shaft Traversing Drive can be designed independently. In a special case, the take-up reel can be powered by the Traversing Drives while the wire released by the main frame is immobile.

When the Traversing Drive guides wire/cable onto the edge of take-up reel, the trigger roller of the reversal arm snap the end stop, by which the instantaneously reversal is realized, in 1 second or less.

Applicable to the high speed condition of 1200 rpm and where the reciprocating movement occurs frequently.

排線器應用示意圖

Application Diagram of the Traversing Drive

GP15~60型排線器安裝調試

Installation and Adjustment of Traversing Drives GP15~60

光桿轉向

Direction of Shaft Rotation

光桿一定要旋轉串入機箱，防止與機箱兩端防塵板發生碰撞。光桿表面硬度HRC50-62，光潔度0.8、直徑偏差±0.02mm，其長度最好控制在其直徑的20~30倍以內。

GP15-40型，面對刻度板A光桿B向下轉為工作轉向（逆時針），這時換向臂上碰輪C裝在刻度板A這邊（參照圖1），GP50型以上面對刻度板A光桿B向上轉為工作轉向（順時針），這時，換向臂上碰輪C裝在刻度板另一邊（參照圖2）。如收線軸傳給光桿的轉向與上述相反，可將換向臂或光桿做180°調整即可，否則不能換向，也就是說收線軸傳給光桿的方向正反均可，但須注意調整換向臂或光桿的安裝方向。

The shaft must be, in series, put through the deadeyes of several bearings inside the drive housing, taking care to prevent the shaft from colliding against the dustproof shields at both ends of the housing. Shaft surface hardness: HRC50-62; surface finish: 0.8; diameter deviation:±0.02mm; and the length of shaft shall be controlled in the range of 20-30 times of the shaft diameter.

As for GP15-40, when you face the Scale Dial (A), the downward turning of Shaft (B) is defined as the working rotation direction (anticlockwise), and the Trigger Roller (C) on the reversal arm is mounted at the end near the Scale Dial (A), see Photo 1. as for GP50 or plus, when you face the Scale dial (A), the upward turning of the Shaft (B) is defined as the working rotation direction (clockwise), and the reversal arm trigger roller (C) is mounted at the end away from the scale dial, see Photo 2. If the rotation direction of the shaft transmitted from the take-up reel shaft is opposite to that of abovementioned, just adjust the reversal arm or the plain shaft for 180 degrees, otherwise the reversal could not be effected. In other word, the Shaft direction transmitted by the take-up reel shaft can be either positive or negative, but care must be taken to adjust the mounting direction of the reversal arm or the plain Shaft.

無級調速

Stepless Adjustment of Speed

只要將調速手柄A在刻度板B上0-10範圍內拔動，即可實現從靜止、微動到最大節距行走的無級調速，調整節距大小請參照數據表格。

Just a push to Speed Adjustment Handle (A) within the scope of 1-10 on the Scale Dial (B), will realize the stepless adjustment from standstill, slow motion to the travel of maximum pitch. For pitch adjustment, please refer to the Data Table.

釋放機構

Release Mechanism

只需將釋放手柄A旋轉90。，也就是由I位推到O位，即可卸去排線器推力，可手至排線器於工作區間任意位置。釋放手柄O位為釋放狀態，I位為工作狀態。

Jus a turning of the Release Lever (A) for 90 degrees, i.e. from position I to position O, will remove the thrust force of the Traversing Drive and then the Traversing Drive can be pushed by hand freely within the working interval. The release lever at position O means in the release condition, and at position I means in the working condition.

排線器常見故障及排除方法

Common Problems and Troubleshooting of the Traversing Drive

推力小

Insufficient Thrust

可將排線器下部兩端兩個調壓螺蓋A或頂部中間調壓螺蓋B按順時針方向向內微調直至產生所需推力即可。

Clockwise and slightly adjust two Pressure-Adjusting Blind Nuts (A) on the bottom of the Traversing Drive or the Pressure-Adjusting Blind Nut (B) in the center of the top of the Traversing Drive, in clockwise way, until the required thrust force is achieved.

不換向

Reversal Failed

不換向或換向過慢，可檢查換向臂C與其它機件之間有無卡死阻礙現象，如有可進行人工校正，彈力不足可更換彈簧，並在機件上有相對運動的地方塗油，保持良好潤滑，減小磨損。

If the reversal is too slow or not available, check the Reversal Arm (C) and other parts for swiveling blockage, which must be manually corrected. In case of insufficient resilience, change the spring and apply the grease at the location of parts where there is relative motion so as to keep good lubrication condition and reduce the friction.

排線不均勻

Uneven Traversing

來回行走速度不均，可鬆開刻度板上兩個固定螺絲A、B，或左或右微動刻度板，使之來回行走均勻。測量方法可用卡尺、鉛筆在光桿上劃螺旋線簡易測量（僅適用於鐵殼噴漆型排線器，參照圖1）。

In case of any asymmetry of the reciprocating travel speed, you can correct it by loosing two check screws (A and B) on both sides of the scale dial, and then slightly move the scale dial left or right. The measurements can be simply made by drawing and measuring the helical line with calipers and a pencil (only applicable for the Traversing Drive of spray-painted iron housing, see Photo 1).

GPLX15-30型排線器排線不均勻，可鬆開排線器上頂絲D，向左或向右微動調整（參照圖2）偏心調套E，可以多試幾次，達到滿意效果時，擰緊頂絲D即可。

If the Traversing Drives of Models GPLX15-30 don’t travel symmetrically, you can loose the head screw (D) on the Traversing Drive, and adjust eccentric sleeve slightly by left or right turning (see Photo 2). You can try several times until the satisfying result is reached, and then tighten the top screw (D) again.

排線器總成軌道與軸承間隙調整：

Adjustment of the Clearance Between the Rail and the Bearing of the Traversing Drive Assembly:

當軸承A在軌道B上運行間隙過大或過緊時，可鬆開螺栓D，旋轉六方偏心柱C以達到合適的運行間隙。

Loosen the Bolt (D) and turn the Hexagonal Eccentric Post (C) to make an adequate running clearance, if the Bearing (A) runs on the Rail (B) with too tight or loose clearance.

注意：

Note:

因產品質量的不斷提高，設計的不斷完善，本產品數據如有與樣本不符之處，請以所購產品為準，數據變動之後，恕不另行通知。如有技術數據需要確認，可以與技術室或供應處聯繫：

This company reserves its right to continually improve quality and perfect the design. If there’s any discrepancy between data of the product and the data of the sample, the data of products as are purchased shall prevail. The data in this Manual are subject to change without notice. For confirmation of the technological data, please contact the Technical Office or Supply Division.

GP15~60型排線器總成名稱及裝配數據表

Names and Specifications of the GP15-60 Traversed Dr

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