YZYX85-3 automatic upscale oil press
The series type ofYZYX85-3 automatic upscale oil pressis the new product which we have developed according to the market needs.This series variety in maintenance original product merit foundation,it also has automatic function and so on elevation of temperature,vacuum filter oil,squeezs the unrefined oil is automatic timefiters.In the meanwhile,it has the advantage of needing small area,convenient operation,low laborintensity,which show the Human nature of the product.

該系列機組主要由自動控制部分、加熱壓榨部份、調整部份、傳動部份和真空濾油五大部份組成。
1、自動控制系統有:空氣開關、交流接觸器、溫度控制機、電路自動保護 裝制等組成。
2、加熱壓榨部分由加熱器、榨螺及榨條、機體裝配等組成。
3、傳動部分由主軸及減速箱、皮帶輪、電機輪等組成。
4、調整部分由調整螺桿、調整螺母、子柄、鎖緊螺母等組成.。
5、真空濾油部分由真空泵、濾油桶管路等裝配組成。
(二)工作原理
動力減速後傳給主軸，裝在主軸上的榨螺隨著旋轉，將螺紋間的油料不斷地 向前推進，由於榨膛與榨螺間的空間逐漸縮小，油料的密度增加，因而壓力逐漸增大。在壓榨過程中，由於該機系自動力日熱，經自動控溫裝置，增加機體主機溫度，從而減輕勞動強度，機體的磨損，省工、省電、省時，在油料顆粒之間，油料與零件之間發生磨擦，產生瞭熱量。這樣就構成瞭榨油工藝的壓力、熱量兩大要素，破壞油料的組織細胞，油從油線中溢出，餅則從出餅頭與出餅口間被推出。 當溢出的油通過油盤流入濾油桶上面時，真空泵把桶內空氣抽出。桶內形成負壓，油就通過濾佈，被抽進桶內，而油渣就被隔離在濾佈上面，這時得到的是純正的油液。
(一)榨油機安裝時，四周留出足夠空間，供工作人員操作使用。
(二)先將機座下的四條地腳螺栓進行調整，使機器置於水平位置，然後把濾油桶調整到水平狀態。
(三)機器安裝好後，在離機器3-5m處打上O.5-1m深的地線方可工作。

(一)使用前必須先仔細閱讀說明書，熟悉本機的性能特點和操作方法。

(二)開機前,必須進行一次全面檢查，各緊固件不得松動，手柄轉動靈活， 用手轉動皮帶輪，各運轉零部件應正常，不得有異常響聲。隨後在接速箱內加註20號機械油。
(三)松開鎖緊螺母，逆時針轉動調整螺桿，使榨螺的錐面抵緊出餅口的錐面，然後順時針旋出調整螺桿2-3mm，再旋緊鎖緊螺母，準備開機。

(四)打開電器箱門，把箱內的電源開關合閘開啟 (置於合的位置，即整機電源接通。
(五)調節溫控機，調到壓榨所需溫度ISO-200°C (根據油料而定)。扭動 總加熱開關對機器進行加熱升溫,這時溫控機上的綠燈亮、紅燈熄滅，機器的溫度是自動控制並維持在設定溫度150-200°C，冬天氣溫低時，把油盤加熱開關開啟，使油盤溫度升高，便於油液流下。

(六)按動主機正轉按扭，主機開始運轉、旋轉方向應為順時針旋轉。
(七)新榨油機安裝後應進行2-8小時磨榨，方法是用己榨過油的餅料(菜籽餅、大豆餅、棉餅或棉殼、稻谷殼均可)從料鬥緩緩喂入、反復回榨，使榨螺 磨光、油餅、成型順暢，切記開始榨不要將料直接倒入料鬥內，而以手抓喂入為宜，以防榨螺軸卡死。如喂料過猛，榨膛內出現異常響聲或榨螺軸卡死，應立即停車，消除梗阻，或重新裝配好後再起動磨榨，嚴禁強行拖車或反轉倒料。

(八)正常榨油時，必須保持進料均勻,切勿過多過少或斷料空轉。此時機器負荷正常，運轉平穩，響聲有節奏。出餅厚度正常控制在0.5-21mm出餅順暢,，低壓段基本無渣，高壓段有少量油渣，但渣在油中的比例不大於10%，榨膛內溫度可達150-200度，出餅口處冒出青煙應通過護罩由抽煙管排出。榨出熱餅要及時攤開，以免產生自燃現象。當連續工作時間過長，機溫過高時，應采取電扇吹風等降溫措施。
(九)當壓榨出的油流入濾油桶上面時，按動真空泵按扭，真空泵開始運轉，濾油桶內的空氣就被抽出，桶內形成負壓，上面的油就自然流入濾桶，而油渣就被隔離在濾佈上面，待壓榨完畢，油被抽完後，停止真空泵運轉，開啟濾油桶上的閥門，濾佈在形成幹渣，用刮刀刮去，就可把濾油桶內的純正油從油桶底部閥門放出。
(十)停機前停止進料，同時松開出餅口，然後投入少量餅屑，待榨膛內餘料排盡，出餅口不再出餅方可停機。停機後將調螺桿逆時針旋出1-3圈， 再斷開電源。

Operates and uses before

(1) Use to have to be first careful reads the instruction booklet, familiar this aircraft performance characteristic and operating procedure.

(2) Before starting, must carry on a comprehensive inspection, various fasteners do not have to become less crowded, the handle rotation is nimble, with the hand starting belt pulley, each revolution spare part should be normal, must not have the unusual sound.Afterwards in meets in the fast box the replenishment 20 lubricating oil.

(3) loosens locks the nut, the anti-clockwise rotation adjustment screw rod, causes to press out spiral's conical surface to arrive tightens the cake mouth the conical surface, then clockwise turns on lathe adjustment screw rod 2-3mm, again tightens locks the nut starting, the preparation.

(4) opens the electric appliance box gate, switches on the box in power switch the position which opening (puts in gathers, namely complete machine power source connection.

(5) adjusts the temperature control unit, adjusts squeezing to need the temperature ISO-200°C (to decide according to fuel oils).Sways from side to side always heats up the switch to carry on the heating to the machine to elevate temperature, by now on the temperature control unit green light bright, the red candle extinguishment, the machine temperature was the automatic control and maintains at the hypothesis temperature 150-200°C, when in the winter temperature low, oil disk heating switch opening, causes the oil disk temperature increment, is advantageous for the fat liquor to flow off.

(6) presses the main engine clockwise to press turns, the main engine starts to revolve, the hand of rotation should be the clockwise rotation.

(7) After new oil press installment should carry on for 2-8 hour to rub presses out, the method is the cake material which presses out with oneself fries in oil (rapeseed cake, big bean cake, cotton and kapok cake or cotton and kapok shell, rice hull may) feed slowly into from the hopper, repeatedly returns to presses out, causes to press out the spiral polish, the oil cake, the formation is smooth, was sure to remember starts to press out do not have to expect pours into directly in the hopper, but grasps take the hand feeds into as suitably, guards against presses out the screw axis deactivation.If feeds expects excessively fiercely, presses out in the chest cavity to appear the unusual sound or to press out the screw axis deactivation, should stop immediately, eliminates the obstruction, after or assembles starts again rubs presses out, forbid strictlys forcefully the trailer or the reverse expects but actually.

(8) When extracts oil normally, must maintain feeding to be even, is sure not excessively many too few or breaks the material idle operation.This time the machine load is normal, the revolution is steady, the sound has the rhythm.Leaves the cake thickness normal control to leave the cake in 0.5-21mm to be smooth, the low pressure section does not have the dregs basically, the high-pressured section has the few deisel oils, but the dregs is not bigger than 10% in oil proportion, presses out in the chest cavity the temperature to be possible to amount to 150-200 degree, leaves the cake mouth place to emit the blue smoke to be supposed by to smoke the tube through the guard shield to discharge.Extracts the hot cake to have to spread out promptly, in order to avoid has the spontaneous combustion phenomenon.When the continuous working time has grown, when machine has heated high, should adopt temperature decrease measures and so on electric fan blowing.

(9) when squeezes the oil stream enters when filters above the oil drum, presses the vacuum pump to press turns, the vacuum pump starts to revolve, filters in the oil drum the air to extract, in the barrel forms the negative pressure, above oil on nature inflow filter drum, but the deisel oil on is isolated in filters above the cloth, waits squeezing to finish, after the oil is pulled out, stops the vacuum pump revolution, opening filters on the oil drum the valve, filters the cloth in to form does the dregs, scrapes off with the shaving knife, may filter in the oil drum the pure oil to emit from the oil drum base valve.

(10)Before the engine off stops feeding, simultaneously loosens the cake mouth, then the investment few cake filings, treat press out in the chest cavity -odd material to drain away, leave the cake mouth no longer to leave the cake only then engine off.After the engine off will adjust the screw rod anti-clockwise to turn on lathe 1-3, again will separate the power source.

小時後應檢查潤滑情況，減速箱上面的油坯不得缺油，榨螺軸調整螺桿軸承調整螺桿孔加註黃油一次，嚴禁幹磨c。

(二)各潤滑部位應防止灰塵和其他雜物侵入，每年需檢查減速箱的機油質量一次，如發現變質，應更換全部機油。
(三)當生產量降低，出餅或出油不正常時，應將榨螺軸抽出，檢查榨螺、榨 條、出餅口的磨損情況，磨損零件要及時更換。
(四)每班工作結束後，應清除機內殘餅、擦幹凈機器表面灰塵、油垢。

(五)生產季節結束長期存放時，應進行一次保養，並將榨螺、榨條、出餅口拆洗重新塗油，放在幹燥處。

1、對油料幹燥、精選。油料入榨前應曬幹、揚凈,使其水份不大於12%,雜 質不大於0.5% ，特別應註意的是，許多用戶忽略瞭油料精選這一必不可少的預處理工序，以為可有可無。殊不知，不經精選或精選得不好的油料，灰塵會堵塞油路，砂石會加快對零件的磨損，不僅對榨油機正常工作有影響，而且還會大大縮短榨螺、榨條、出餅口使用壽命。如油料中混有石塊、金屬等硬物，會立刻損壞榨螺。因此，一定要重視搞好油料精選這一關，可收到事半功倍的效果，本廠生產有顆料精選機供用戶采用。
2、剝殼去皮，對帶殼的油料如棉籽、花生等進行剝殼，可提高榨油機對油料的處理量和出油率。本廠配套的花生剝殼機、花生脫皮機、棉籽脫絨機、芝麻脫皮機供用戶采用。
3、破碎軋坯，本機不經此工序處理亦能榨油，但軋胚後對提高處理量和出油率，減輕榨螺的磨損均有好處，特別是油菜籽經軋胚後，效果更佳。

4、炒籽。本機雖可適應冷榨，但熱榨的生產率和油量均高於冷榨。油料烘 炒時，應火力適中，翻動均勻，防止炒焦或外焦裡生。推薦使用我廠生產的配套 產品DZ-450、550型自動炒籽機。

	多功能炒鍋
型號 多功能炒鍋 60 80 100 120 處理量(kg/h) 50-80 80-150 150-250 250-350 配用動力(kw) 0.75 0.75 1.1 1.1 整機重量(kg) 95 130 150 180 外型尺寸(cm) 135x60 x100 170x75 x120 200x90 x140 220x90 x140

(二)主要油料作物的壓榨方法:

1、芝麻：入榨前將籽炒至淡灰色，有爆裂現象，用手捏籽有油液流出，炒籽時用大火猛炒，溫度120-150度，餅厚O.7-1.5毫米 ，炒籽合適，出餅流油順暢， 油中基本無渣，餅為長條形狀，一遍榨幹。
2、菜籽:因為南北原料水份不一，炒前加4-6%，南方不不加(根據原料本身水份多少而定)，先用大火猛炒到菜籽燙手，開始有爆裂響聲為止，再轉用小火炒至菜籽開片呈棕紅色，炒籽過程中，不得加水，入榨時菜籽溫度120-130度，水份約1-1.5%炒籽是否合適，可從流油出餅的狀態觀察。炒籽合適，出餅流油順暢，油中基本無渣。餅厚l-1.5毫米，呈小片狀，棕紅色。
3、花生仁:炒籽前將花生仁浸濕一遍，炒籽過程中還應適量加入水份， 使仁保持良好的柔軟性和充足的水分，將仁炒到八成熟，用手捏仁達到仁、皮分離，仁破裂成兩瓣即可入榨，餅厚O.7mm，餅呈長條皺紋狀。出油順暢。

4、棉籽仁:入榨前將油料炒至淡黃色，溫度120一130度， 餅厚1-1.5mm (南方、北方的含水分不一，適當掌握水分)。
5、大豆:入榨前炒至爆裂可食，溫度120-130度，餅厚O.7mm。一遍榨幹， 但一遍榨幹的餅料過焦，使其蛋白質損失很大。一般采用兩遍榨幹的工藝處理方法。將大豆炒至六、七成熟，入榨溫度80-100°C，水份5-6% ，第一遍餅厚1.52mm，第二遍餅厚O.7mm，餅為長條形皺紋狀，出油率高、處理量多。